Basic Info.
Material
Stainless Steel (304)or Hot DIP Galvanized Steel
Advantage
Wall to Wall Solution
Suit for
Pig Slaughter Equipment
Delivery Time
35-60 Work Dates After Order
Product Description
What's the detail of the product?
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| 1 | Model | ZX-01 |
| 2 | Voltage | 380V |
| 3 | Capacity | 400sheeps/Day |
| 4 | Frequency | 50Hz |
| 5 | Power | 1.5Kw |
| 6 | Weight | 1.5T |
| 7 | Materials | Hot galvanized stainless steel |
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Product photos:
What is the characters of our product?
Easy operationSimple structureGood qualityLow priceHigh hygiene standardWhat's the schedule for pig slaughtering?
1.Living Pig Collection Unit
1.1 When living pig arrived in pig slaughtering plant slaughter circle for un-loading,the veterinarian will inspection all pig one by one for whether they are complete available for epidemic prevention
standard,then un-loading health pig to slaughter circle,if there are some pig is not available to standard will be keep in truck and take back to farm for further inspection.
1.2 The health pig will keep in slaughter circle for slaughtering,and the veterinarian need inspection all pig every day to avoid some shadiness ill pig,if there are some pig sick in slaughter circle,then the veterinarian need separate sick pig in appoint place for futher inspection,if the pig sick until slaughtering then the sick pig will be slaughtering in emergency slaughtering room to avoid infection other pig,the area in slaughter circle for each pig is 1.5-2.4M2,the worker should keep pig feel free when leading into slaughter circle.
1.3 The living pig will stop feeding in 24 hours before leading to slaughtering plant for killing ,and the pig will stop drink in 3 hours before leading to slaughtering plant for killing.
1.4 The living pig will be cleaned on the way entrance slaughtering house for killing,and the workers must control water pressure when cleaning living pig for killing.
1.5 The channel for living cattle entrance slaughtering plant width should be 900-1000mm.
2.Living Pig Stunning And Bleeding Unit
Vertical type bleeding :when the pig complete stunning then fixed hind legs with bleeding shackle and lifting to over head convey rail and hanging on convey rail,then killing pig neck and convey to bleeding area for complete bleeding ,the bleeding time is 5 minutes.Horizontal type bleeding:when the pig complete stunning then sliding to horizontal convey machine,the pig will be killed and bleeding on convey machine,the bleeding time is 3minutes(90% blood will be bleeding in this step)
2.3 The pig will be hanging on over head convey rail for further processing,the over head convey level is 3600mm from floor.
2.4 The mainly pig slaughtering procedure as following
living pig and hanging to over head convey railliving pig killing for bleedingPig bleedingPig carcass blood and dirty cleaning for scaldingPig head,hooves removed
3.Pig carcass processing unit
3.1 Pig carcass scalding way as following:
River type scalding:when the pig complete bleeding and cleaning then convey and put pig carcass into hot water pool for scalding,the temperature of scalding water is 58-62°,the scalding time is 4-6 mintes,meanwhile the worker (roller machine)need reversed pig carcass for equility scalding in hot water pool.Hanging type scalding :when the pig complete bleeding and cleaning then the carcass put into hot water pool for scalding meanwhile pig carcass will hanging on convey rail,the temperature of scalding water is 58-62°,the scalding time is 4-6minutes,the scalding system is complete closed so it can prevent heat lost.Steam channel scalding: when pig comlete bleeding and cleaning then carcass will be conveyed to hot steam channel for scalding and meanwhile the pig carcass will hanging on convey rail.This way can well avoid pig bacilli infection each,this high-tech scalding way is the best way for all over world and normal used in big pig slaughtering plant.
3.2Pig carcass De-hair ways(Two ways):
Mechanical type dehairing:when pig carcass complete scalding then put it into de-hair machine for dehairing,the horizontal type de-hair machine working principle mainly removed pig hair through inside rooler and tuber plate to turn around for pig dehairing.Spiral type dehairing:this way mainly used with steam channel type scalding system,when the pig complete scalding then sliding into spiral de-hair machine,the machine working principle is through tube plate and spiral pressure for carcass dehairing.
3.3 when the pig carcass finished bleeding then unloading it on pre-skinning convey table,meanwhile removing hoofs of pig ,next putting carcass on a appoint position for skin removed,the carcass complete skin-removing by skin removing machine,meanwhile the skin will be convey to appoint place by skin conveying machine.
3.4 Pig carcass processing mainly procedure as following:
Pig carcass remnant hair burning and polishing:which mainly used fire burning the renant hair that can removed by automatic de-hair machine,then used polishing machine to remove the remnant hair dirt from carcass.Pig intestines and genital removed:when the pig carcass surface complete cleaning then removed intestines and genital for further processingBrisket opening:when surface of pig carcass complete processing then open brisket for eviscerationPig viscera removed:when pig brisket opening then take viscera out and put on automatic viscera inspection convey system.the convey system is running with carcass processing line synchronously.Pig carcass half splitting :when finished evisceration then splitting pig carcass into half for further processing.Pig carcass mending:when pig finished half cutting then removed fat and some other waste pork from pig carcass.Pig inspectionPig carcass weigh
4. Pig by-product (offal) processing unit
4.1 The red viscera will be taken out and slid to synchronous red viscera transportation systems for inspection,when it finished inspection and as per standard required then transport to appoint place for further processing,the red viscera will be cleaning in processing room and the offal will be throw more than 50 meters away from slaughtering plant to avoid badly smell and bacilli
4.2 The white viscera will be taken out and slid to synchronous transportation system for inspection.when white viscera finished inspection and as per standard require then transport to appoint place for further processing,the white viscera will be complete cleaning in processing room.
5. Pig carcass de-boning and packaging unit
5.1 De-boning:The half carcass hang on convey rail then push it into carcass de-boning unit.the workers pre de-boning when carcass hanging on convey rail,then put pork on belt convey machine for complete de-boning,this way mainly used in big and middle size pig slaughtering plant.
5.2 The pork packaging with vacuum packaging machine then put into frozen plate transport to the instant freezing room(-30°) or send to the fresh keeping room (0-4°),the pork stay in instant freezing room for 8 hours and stay in fresh keeping room no more than 72 hours.
5.3 When the pork finished instant freezing then transport to constant freezing room(-18°)for long time frozen.
5.4 The temperature of partition room:10-15°,the temperature of packaging room:below 10°
I.Packaging & Shipping,Trade terms:
What is the details of shipping?
1.After our customer place an order,we will arrange factory to produce.
2.After we begin the process,the customer can come to factory for inspection cargo.
3.Delivery :by sea or by air both ok,FOB price.
4.What is FOB term? Answer:cost /delivery fee in domestic/port charges.
5.Delivery time:by air usually 4-7days,by sea it depends on how far away the detination it is.
6.Shipping insurance:The supplier pay it.
7.Package material:according to practical needs we can choose bulk /bundle/plywood case.
What payment terms we accept?
1.T/T 30% deposit,the 70% banlance before shipment.
2.Minium order:1 pc.
3.Warrenty:1 year after installation.
II.FAQ:
What's the minium order?
1pcs
What Payment item we accept?
Onestop always produce all equipment from spare parts to complete machine in one factory, so that we can control quality of all facilities and reduce cost of complete machine, then we can supply high quality equipment with better price than other competitors
Payment item we can accept.L/C,TT,etc.
How long the Delivery time?
15-30days after order (According to the customer order,we will arrange it for customer)
How long warrenty time?
1 year maintaining time, we will arrange the technical workers to do it.
What certificate we owned?
III.Company infromation:
What's the story about Onestop?
Onestop,an enterprise with turnkey projects has more than 20 years contracting experience ,
is the unique professional enterprise that can undertake pig,cow,sheep poultry slaughtering project in china.
What's the Company structure?
The company can produce slaughtering equipments,waste water treatment,refrigeration equipment,
heat insulator,stainless steel products and stainless steel construction byself,with four factories specializing
in machinery and one specializing in stainless steel construction .
What's the Core advantages about Onestop?
Our company provides onestop service including: professional consultation/ design / construction/production/installation training/ matinence etc.It can avoid errors during the program construction and it is time saving ,money saving ,labor saving
What's the Achievements we have?
The butchery we undertake covers about 50 nationes all around the world ,including Russia, Mongolia, Japan,
Indonesia, Pakistan, India, Iran, The United Arab Emirates, the United States, Brazil, Venezuela, Latvia, Austra lia, Ethiopia, Tanzania, Nigeria Angola ect . And some agencies are established in South Africa, Africa, Southeast Asia, Russia, Japan and other regions.Therefore ,we can provide the convenient services for you!
Why choose us?
1.We are 2years gold supplier assessed by Alibaba.
2.We have factories that can do slaughtering equipment,wastewater treatment system,refrigeration system and stainless steel products.So we can give turnkey project service for customer.
3.Certified by ISO9001.
4.100% QC inspection before shippment.
5.Competitive price.
What's the detail works we can do for you?
The livestock abattoir (slaughter)layout designing and proposal drafting.The livestock abattoir (slaughter)facilities producing.The livestock abattoir (slaughter)facilities international shipment.The livestock abattoir (slaughter)facilities installation and debugging.The livestock abattoir (slaughter)equipment operator training.The livestock abattoir (slaughter)facilities periodic inspection.
Remark:We can produce different abattoir(slaughter) facilities base on customers' layout or requirement.
Please make inquiry about it!!!
Trust US,we will give you our best service!!!
Cattle/Pig/Sheep/Poultry slaughtering line
